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Custom Projects

We execute projects for which no ready catalogue solution exists. We design and build special-purpose machines, robotic grippers, non-standard workstations, and systems tailored to specific products and processes.

Describe your project MadejPak machines

When a custom project

When a catalogue machine is not enough

A custom project is not more expensive because we want to earn more — it is needed because the standard solution simply won't work.

Difficult product

It crumbles, sticks, or has an irregular shape

No catalogue machine picks up the product without damage. We build a dedicated feeder, gripper with adjustable force, and timing tailored to the specific geometry.

Limited space

The machine must fit where a standard one won't

600 mm between columns, 2.5 m ceiling height, a U-shaped line. The project starts from facility dimensions as hard constraints — not from a catalogue.

Harsh environment

Dust, moisture, chemical substances

Standard drives and electrics don't survive a year in a chemical plant or under lime dust. We select IP ratings, corrosion-resistant materials, and hermetic enclosures.

No off-the-shelf machine

Product or format nobody has automated before

Specific packaging shape, non-standard operation sequence, or no available machines for the application. We start with a blank sheet.

What sets us apart

Custom means engineered, not improvised

We execute non-standard projects with the same level of documentation, testing, and service support as machines from our standard range.

Own manufacturing facility

We manufacture mechanical and electrical components in-house — without outsourcing key elements. This shortens lead times and gives us full quality control.

Full documentation and CE

Every project ends with technical documentation, electrical schematics, and a CE declaration of conformity. Not just "it works" — you have everything needed to maintain the machine for years.

FAT before delivery to client

We test every machine at our facility with the client's product before it enters production. Factory Acceptance Testing (FAT) at our site eliminates commissioning problems on location.

Service like standard machines

Our own service team, our own parts, our own documentation. After a year we don't need to find a subcontractor who "did something there" — we know the machine because we designed it.

Project categories

Every implementation is different — these are the directions in which we execute projects. The examples are real types of orders.

Robotic grippers

We design and manufacture grippers for specific products and robots — vacuum, mechanical, combined.

e.g. 4-cavity gripper for fragile biscuits with adjustable vacuum force

Special-purpose machines

Equipment for operations with no ready-made catalogue equivalent — bag closers, feeders, assembly workstations.

e.g. automatic bag closer for filled bags

Counting & dosing machines

Specialized equipment for automatic counting and packaging of products in specified quantities.

e.g. machine for counting and packaging seedling sticks

Line modernizations

Rebuilding existing workstations — new modules, control replacement, integration with a robot or supervisory system.

e.g. replacing old sealer controls with new PLC and HMI

Semi-automatic workstations

Systems combining operator work with automation — where full automation is not justified or feasible.

e.g. workstation with a robot for stacking and operator for visual inspection

Feeding & transfer systems

Destackers, lug conveyors, and belt conveyors matched to specific products and line layouts.

e.g. screw conveyor for bulk products with irregular granulation

How we execute special projects

01

Requirements analysis

Detailed discussion of product, process, throughput, space constraints, and environmental requirements.

02

Solution concept

We develop several concept variants — present them to the client and agree on the direction. The client receives a layout sketch and estimated project costs.

03

Design & build

Mechanical and electrical design, manufacturing at our own facility or with subcontractors.

04

Testing & commissioning

FAT at our facility with the client's product, on-site installation, SAT, and operator training. Support during the production ramp-up phase.

Have a non-standard process to solve?

Describe the product, process, and requirements — we will prepare a concept and project quote.

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