Packaging Line Integration
We connect machines from different manufacturers into a single cohesive production flow. We design material flow, select communication interfaces, and synchronize every stage — from product infeed to finished pallet dispatch.
What integration includes
Line integration is much more than placing machines side by side — each device communicates with the others, and everything is controlled from one place.
Product Packaging
Bags, cartons, trays, flow-pack — we match the packaging format to the product and line volume.
Weighing & Dosing
Multi-head, volumetric, and gravimetric weighing systems integrated directly with the packaging machine.
Palletizing
Linear and robotic palletizers — from 200 to 1800+ cycles/h, for bags, cartons, and grouped packaging.
Pallet Wrapping
Automatic and semi-automatic stretch wrappers — arm and rotary types, integrated with conveyors.
Internal Transport
Belt and roller conveyors, accumulation and transfer systems connecting every stage of the line in a continuous flow.
HMI Control
One operator console for the entire line — speed synchronization, recipes, alarms, and diagnostics.
ERP / MES Integration
Connecting the line to plant information systems — real-time exchange of production data.
Quality Control
Metal detection, checkweighing, and machine vision built into the flow — before or after packaging.
Example lines
Bulk products
Multi-head scale → VFFS → wrapper → palletizer
Salt, groats, granules, fertilizers. One line from dosing to a finished stretch-wrapped pallet — controlled from a single HMI.
Food industry
FMCG
Building materials
Fragile products
Feeder with separation → flowpack → grouping → cartoning
Wafers, biscuits, bread. Gentle handling, constant line speed, and checkweighing before cartoning.
Food industry
Unit packaging
Technical chemicals
Doser → bag sealer → checkweigher → labeler
Fertilizers, cleaning agents, dusty substances. Line resistant to harsh environments, with metal detection and full batch traceability.
Chemicals
Agricultural & food industry
Why integration
What you gain with a single integrator
Buying machines from different suppliers and attempting self-integration is one of the most common causes of downtime and unexpected costs in manufacturing plants.
One integrator, one responsibility
You don't pass problems between suppliers. MadejPak is responsible for the operation of the entire line — regardless of whose machine is at the start or end.
Fewer downtime events, faster response
When one supplier is responsible for the entire line, a failure of any element has one point of contact that resolves it — no finger-pointing between manufacturers.
Throughput of the entire line, not one machine
Bottlenecks identified during the design phase don't generate production losses. We synchronize speeds and buffers so no stage waits for the previous one.
Easier post-deployment service
One service agreement for the entire line. One phone call when something happens — no splitting problems across separate contracts with each manufacturer.
Implementation process
01
Process Analysis
We visit your facility and analyze the existing or planned process. We identify bottlenecks, format requirements, and interfaces between stages.
02
Conceptual Design
We develop a line concept — machine layout, flow diagram, control points, and control architecture (PLC / SCADA / HMI). The client receives a functional diagram, estimated throughput, and preliminary pricing.
03
Machine Selection
We select MadejPak and partner equipment optimal for the given product and volume. We coordinate deliveries and installation.
04
Integration & Commissioning
We integrate mechanically, electrically, and communicatively. We synchronize speeds, conduct FAT (factory acceptance testing) and SAT (site acceptance testing).
05
Training & Service
We train operators and maintenance teams. We provide warranty and post-warranty service and access to spare parts.
Have a project to discuss?
Tell us about your process and product — we will prepare a preliminary integration concept and quote.