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Flow integration

Conveying and end-of-line

Efficient internal transport and continuous flow between machines are the foundation of a high-performance packaging line. MadejPak designs and integrates conveyor systems, transfer and package handling — connecting equipment from different partners into a single coherent flow.

Conveyors
Buffering
Line merging
Integration
Conveying and end-of-line systems

Transport systems in the line

We select the conveyor type to match product characteristics, line speed and environmental conditions — from lightweight pouches to heavy cartons and palletised units.

Belt conveyors

The basic element of every packaging line. They transport primary packages, multipacks and cartons horizontally or at a slight incline. Available in standard and hygienic versions (food and pharmaceutical sectors).

Applications
  • Transfer between machines
  • Buffers and accumulation sections
  • Feeding to inspection and labelling
  • Product take-off from VFFS and flow-wrap machines

Roller conveyors

Designed for transporting heavier secondary packaging, cartons and palletised units. Available in powered or gravity versions. Ideal at the end of line, at palletisers and in picking zones.

Applications
  • Transport of cartons and crates
  • Take-off from palletiser
  • Picking and kitting zones
  • Sorting and diverter systems

Lifts and vertical conveyors

Allow changes in transport level between floors or line levels. They solve space constraints in existing production halls without rebuilding the entire layout.

Applications
  • Level change between machines
  • Adaptation to existing halls
  • Integration with mezzanines and platforms
  • Industrial and food production lines

Special systems and line merging

Diverters, mergers, rejecters and package grouping systems — allow merging several packaging lines into one stream or splitting products onto different transport routes.

Applications
  • Merging several lines into one transport stream
  • Sorting products by criteria
  • Grouping before gluing and palletising
  • Non-conforming product rejection systems

Complete product flow in the line

Internal transport connects every stage of the packaging line — from primary packaging to loading of the finished pallet. MadejPak designs and integrates this entire flow.

01

Exit from packaging machine

The product leaves the packaging machine (VFFS, flow-wrap, bagging) and reaches the first section of the take-off conveyor.

02

Inspection and labelling

Optionally: checkweighing, metal detection, vision inspection, labeller or barcode printer.

03

Grouping and accumulation

Products are grouped, oriented and accumulated before the next stage — secondary packaging, carton loading or direct palletising.

04

Secondary packaging (option)

Cartoning, shrink wrapping or tray sealing creates secondary packaging from individual products.

05

Transport to palletiser

Secondary packages or primary units are transported to the palletiser — robotic or layer-type.

06

Wrapping and dispatch

The finished pallet goes to the stretch film wrapper and then to the warehouse or loading area.

Integration points with line equipment

The transport system must be synchronised with the operating rhythm of all machines. We design integration with every element of the line — regardless of manufacturer.

Packaging machines

VFFS, flow-wrap, bagging, cartoner — each machine type requires an appropriately configured product take-off.

Checkweighing

In-line checkweighers verify the weight of every package and automatically reject non-conforming products.

Labelling systems

Labellers and printers integrate with the conveyor and can be fed with data from ERP or WMS systems.

Palletisers

The infeed conveyor must be synchronised with the palletiser cycle and buffer speed differences.

Pallet wrappers

After palletising, the pallet passes directly on a pallet conveyor to the wrapper — without a forklift.

Supervisory systems

The entire transport can be controlled and monitored by PLC, SCADA or a production management system (MES/ERP).

MadejPak as transport system integrator

Internal transport systems are an area where MadejPak carries out its own engineering projects — selecting and configuring equipment from different manufacturers into a coherent system. The project covers product flow analysis, component selection, documentation preparation and integration with line equipment.

We work with suppliers of conveyors and package handling systems adapted to the requirements of a specific application — whether in the food, chemical or pharmaceutical industry. We provide service support and technical assistance after line commissioning.

Do you need a transport project or end-of-line integration?

Describe your hall layout and machines — we will prepare a transport system concept tailored to your needs.

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Conveying and end-of-line — conveyors and integration | MadejPak | MadejPak