Over a decade of collaboration, successive automation stages and multiple-fold growth in production scale. MadejPak is PCO Group's partner in automating popcorn, innovative products and production processes — from the first project to ongoing modernisations.
Starting situation
In the early phase, many key operations were carried out manually. Processes were time-consuming, hazardous and heavily dependent on human labour — difficult to scale. Problems affected, among other things, popcorn tray packaging, finished product packaging and the coating process.
Challenge
Designing proprietary solutions for a challenging product (light, dusty, salt-laden, requiring precise weighing). Limited production floor space. Simultaneously supporting the company's dynamic growth and the launch of new innovative products.
Project scope
Automation of popcorn tray packaging
Automation of finished product packaging
Automation of the coating process
Design and implementation of solutions for new, innovative products
Multi-year expansion and optimisation of existing packaging lines
Implementation results
Significant reduction of manual labour and safety risks
Multiple-fold increase in production throughput over more than a decade
Enabled rapid launch of new products to market
Optimisation of production floor space
Scalable lines ready for further growth
Technologies & solutions
Dedicated packaging automation stations (MadejPak in-house design)
Dedicated production process automation systems
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Your project
Every MadejPak project starts with a process analysis. Tell us about your production — together we will design a solution tailored to your scale and conditions.
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